Powder and Stick Pack Supplement Manufacturing in the USA
Who makes powder supplements and stick packs in the USA?
Vitalpax makes powder supplements in tubs, pouches and stick packs.
Vitalpax is a cGMP-compliant contract manufacturer of dietary supplements in Southern Utah. We formulate, blend and mill powder supplements, then fill them into tubs, jars, pouches and single-serve stick packs. We take brands from concept to shelf, and we have been making supplements since 2014.
Powders are one of our core formats, next to capsules, tablets, softgels and liquids. One supplement contract manufacturing partner can carry your brand across several product lines.
What is a stick pack, and when should a brand use one?
A stick pack is a slim, single-serve packet of powder. The customer tears it open and pours it into water or another drink. Each pack holds one serving, so there is nothing to measure.
Stick packs work well for:
- On-the-go use. A pack fits in a pocket, gym bag or desk drawer.
- Travel. No tub to carry and no scoop to lose.
- Sampling and trials. One serving is an easy way for a new customer to try a product.
- Products where the serving matters. Every pack is one set serving.
The stick pack products we make most often are single-serve electrolytes and on-the-go blends.
Stick pack, tub or pouch?
| Format | Best for | What to consider |
|---|---|---|
| Stick pack | Single servings, travel, sampling | One serving per pack, so more packaging per serving |
| Tub or jar | Daily use at home | The customer measures each serving with a scoop |
| Pouch | Larger quantities in a flexible package | The customer measures each serving |
Many brands do not have to pick just one. Ask our team about offering the same formula in more than one format.
Powder supplement manufacturing capabilities
The details at the start matter. A powder that blends evenly and flows well is easier to fill and more consistent in every serving. These steps happen in-house:
- Formulation. Our R&D and formulation specialists can create a new formula, improve an existing one or reverse-engineer a product.
- Blending. We blend powders in-house so the formula is spread evenly through the batch.
- Milling and particle size. We mill powders in-house and control particle size.
- Flowability. We manage how freely a powder flows. That matters when it is filled into stick packs and scooped from a tub.
We also bring:
- A deep ingredient library. We work with more than 7,000 unique ingredients a year.
- Large and small batch runs. Launch a new SKU or scale an established one.
- Formulas built for taste and performance. A powder has to be pleasant to drink, not just effective on paper.
Powder is a popular format for many ingredients, including magnesium, turmeric and ashwagandha.
Stick pack, pouch and tub packaging options
One powder formula can go into several kinds of packaging. Our options include:
- Stick packs
- Sachets
- Pouches
- Jars and tubs
- PCR (post-consumer recycled) bottles
- Custom packaging
Packaging and private label are part of our turnkey service, so your brand goes on a finished product ready to sell. Tell us your target serving and pack count, and we will quote stick pack sizes and box counts for your product.
How powder supplement manufacturing works, from concept to shelf
- Share your idea or formula. Send us a concept, an existing formula or a product you want to match, and request a quote.
- Formulation. Our in-house team builds or refines the formula with you.
- Production. We blend, mill and fill your powder on our multi-building manufacturing campus in Southern Utah.
- Testing, packaging and labeling. Each product is tested, packed in the format you chose and labeled with regulatory and labeling compliance in mind.
- Shipping. We ship within the U.S. and internationally. If you sell on Amazon, our team brings Amazon registration and marketing expertise.
International buyers can read our catalog in English, Arabic or Spanish.
Quality, testing and certifications for powder supplements
Quality is built into the process, not added at the end. Here is how we back that up:
- cGMP facility. We follow Good Manufacturing Practices for nutraceutical products. Our facility is cGMP, USDA Organic and USDA certified.
- Halal and Kosher certification. Available for brands selling into markets that require it.
- Laboratory testing. We test on High-Performance Liquid Chromatography (HPLC) and Fourier-Transform Infrared Spectroscopy (FTIR) equipment.
- Strict quality control. Products are made to meet industry and specialty supplement specifications.
Read more about why certifications count when you choose a manufacturer.
Frequently asked questions
Are you a stick pack supplement manufacturer in the USA?
Yes. Vitalpax is a cGMP-compliant contract manufacturer in Southern Utah that fills powder formulas into single-serve stick packs, as well as tubs, jars and pouches. The stick packs we make most often are single-serve electrolytes and on-the-go blends.
What is the minimum order for a stick pack run?
We do not publish a set minimum for stick pack runs. We handle both large and small batches, so send us your formula, pack format and rough quantity and we will quote it.
Can the same powder formula be sold both in a tub and in stick packs?
Our powder packaging options include tubs, jars, pouches and stick packs. Many brands want one formula in more than one format. Tell our team which formats you are considering and we will quote each one.
Do you make private label powder supplements?
Yes. Packaging and private label are part of our turnkey service, alongside in-house formulation, manufacturing and custom packaging. Your brand goes on a finished product that is ready to sell.
How do you test powders so every serving is the same?
We blend and mill powders in-house and control particle size and flowability, which helps each serving stay consistent. Products are made in a cGMP facility and checked with laboratory testing on HPLC and FTIR equipment.
Can you ship stick packs and powder supplements internationally?
Yes. Our turnkey services include international shipping and certifications, and our catalog is available in English, Arabic and Spanish. Contact us with your destination market and we will quote it.
Can you help me create a new powder formula from scratch?
Yes. Our in-house R&D and formulation specialists can create a new formula, improve an existing one or reverse-engineer a product. They work with more than 7,000 unique ingredients a year.
Get a quote for your powder or stick pack product
A clear brief gets you a faster, more accurate quote. Have these ready:
- Your formula, or a short description of the product idea
- The serving size you have in mind
- Your packaging: stick packs, sachets, pouches, tubs or jars
- A rough order quantity
Ready to start? Request a free quote or call us at +1 866 848 2588. We will help you take your powder from concept to shelf.